Angle Bead Machine (Standard)

GENERAL FEATURES

• Corner beads /Angle beads are used on the corner of walls. Angle beads inside the plaster on corners enable rigidity, straightness and long lifetime for Wall corners.
• Depth gauge profiles SW6 –SW10 provide homogeneous plaster thickness on wall surfaces.
• The profiles produced by Cematek production lines  ( Angle bead machines ) are standard and high quality conforming to  performance values specified on international standards EN 13658-1 and EN13658-2
• Angle bead machines have universal and flexible  design which enables production of angle beads, corner beads ,depth gauge profiles at different models and dimensions.

APPLICATIONS

• Expanded mesh angle beads
• Corner beads with perforated holes
• Corner beads with square holes
• Depth gauge profiles
• Corner profiles made from Aluminum- Galvanize iron –Stainless Steel

STANDARD FEATURES

• Production speed : 50 meter/min.for corner bead with perforated holes and depth gauge profiles
• Production speed:24 meter/min.for expanded msh angle bead
• Material : Galvanize iron DX51D+Z zı: 24 metre/dakika -sıva köşe profili
• Thickness: 0.30mm-0.50mm​

MACHINERY ON THE LINE

• Rulo Açıcı: Tek kafalı, 1.300mm dış rulo çapı - yüksek kapasiteli motor redüktör tahrikli
• ELECTRICAL PARTS : MITSUBISHI - SIEMENS - TELEMECHANIQUE
• DE-COILER: Single reel, 1.300 mm outside dia. High capacity motorized gear reducer
• SERVOMOTOR: High power and torque value –SIEMENS/MITSUBISHI / reputable brand name
• ECCENTRIC PRESS .35t, excellent design –high speed (350 stroke /min.) –made from CEMATEK
• Pneumatic engaged clutch, H type construction constant sstroke-8 slides between ram and structure
• DIES: Made from cold work tool steels 1.2379 ASSAB UDDEHOLM
• ROLLFORM machıne: Standard (conventional) Mill -6
• Shafts made from Nickel steel and supported from both ends.
• Rollers made from Nickel alloyed steel, precisely machined, hardened (55-57 HRC) ,grinded
• Manual Roller change from operator side –setup time 20 minutes
• POWER TRANSMISSION: Lower and upper shafts as well as transmission between stations by DIRECT-GEAR TRAIN
• Electrıc motor-gear reducer: Yılmaz Redüktör brand name, BEARING-SKF/FAG/TIMKEN
• STRAIGHTENER: Straightening tool as per profile geometry
• LENGTH CUTTING: Length cutting unit which is adjustable in different directions.
• Hydraulic cutting (pump from Italy ) , Cutting die from cold work tool steel 1.2379 hardened to 60 HRC
• Work-out table: Pneumatic drive, steel welded and painted structure.
• AUTOMATION: A Unique design providing Synchronize operation of the line –MITSUBISHI PLC, SERVOMOTOR &CONTROLLER 

OPTIONAL FEATURES

• PRODUCTS: Tailored model and sizes  angle bead ,corner bead, plaster stop beads, Architrave beads, with various window configuration
• PRODUCTION SPEED: 100 meter/min (max.)
• COIL WIDTH: 100 mm (max.)
• THICKNESS: 0.22 mm – 1.20mm
• MATERIAL: Stainless steel, aluminium

MACHINERY ON THE LINE

• DE-COILER: Double reel, 1.600 mm outside dia. High capacity motorized gear reducer
• ECCENTRIC PRESS: 40t-60t-80t-100t capacity and table size as per customer demand.
• TAILORED STROKE, AUTOMATIC COIL FEEDING
• DIES: Progressive-tailored design - ROTARY PUNCH systems
• ROLLFORM MACHINE: 8-10-12-14 Stations STANDARD (Conventional) MILLS
• CASSETTED /RAFTED (COMBI –Quick change) MILLS with 6-8-10-12-14 stations
• DUPLEX MILLS with Automatic web & height adjustment
• ROLLERS suited for Aluminium / Stainless Steel
• POWER TRANSMISSION: Main gear reducer connected in-line to sub-reducers at every station
• Length cuttıng: Servomotor drive for cutting unit translation and cutting die motion 
• WORK-OUT TABLE: Tailored design for high speed production