Combined Production Line - Corner & Gypsumboard Profiles

GENERAL FEATURES

• Corner beads /Angle beads are used on the corner of walls. Angle beads inside the plaster on corners enable rigidity, straightness and long lifetime for Wall corners.
• Depth gauge profiles SW6 –SW10 provide homogeneous plaster thickness on wall surfaces.
• Metal profiles are used in the construction of ceiling and wall partitions made from gypsumboard.
• Celing profiles; CD, UD Wall  profiles; CW, UW , STUD-TRACK-MAIN CHANNEL-Furring channel-Wall angle  may be in different models and dimensions depending upon application and market location in the world.
• COMBINED PRODUCTION LINE is designed in order to produce Corner beads and Gypsumboard profiles  on the same line by changing rollers and punching dies depending on profile model. The line includes punching press as well as 12 stations (14 statins optional)

APPLICATIONS

• Expanded mesh angle beads-Corner beads with perforated holes-Corner beads with square holes-Depth gauge profiles
• Ceiling profiles UD,CD
• Wall Profiles UW,CW
• Stud, Track profiles

STANDARD FEATURES

• Production speed : 65 meter /min. (max.)
• Material : Galvanize iron DX51D+Z
• Thickness: 0.30mm-0.70mm
• Coil width: 197mm (max.)

MACHINERY ON THE LINE

• DE-COILER: Single reel, 1.300 mm outside dia.Capacity:2000kg - High capacity motorized gear reducer
• SERVOMOTOR: High power and torque value –MITSUBISHI / reputable brand name
• ECCENTRIC PRESS .35t,high speed (350 stroke /min.) –made from CEMATEK
• Pneumatic engaged clutch, H type construction constant sstroke-8 slides between ram and structure
• DIES: Made from cold work tool steels 1.2379 ASSAB UDDEHOLM
• ROLLFORM machıne: Standard (conventional) Mill -12 stations  
• Shafts made from Nickel steel and supported from both ends.
• Rollers made from Nickel alloyed steel, precisely machined, hardened (55-57 HRC) ,grinded
• Manual Roller change from operator side –setup time 20 minutes
• POWER TRANSMISSION: Lower and upper shafts as well as transmission between stations by DIRECT-GEAR TRAIN
• Electrıc motor-gear reducer: YILMAZ REDÜKTÖR brand name, BEARING-SKF/FAG/TIMKEN
• STRAIGHTENER: Straightening tool as per profile geometry
• FYING SHEAR -LENGTH CUTTING: Length cutting unit which is adjustable in different directions. Cutting unit carriage is driven by servomotor via gear reducer-chain drive through linear rails.
• Length cutting tolerance : +/-3.00mm
• Hydraulic cutting (pump from Italy ) , Cutting die from cold work tool steel 1.2379 hardened to 60 HRC
• Work-out table: Pneumatic drive, steel welded and painted structure.
• AUTOMATION: A Unique design providing Synchronize operation of the line – MITSUBISHI PLC, SERVOMOTOR &CONTROLLER 
• ELECTRICAL PARTS : MITSUBISHI - SIEMENS – TELEMECHANIQUE
• SET-UP FOR PROFILE MODEL: Punching die (expanded mesh/perforated hole) is fastened to Eccentric press. The forming roller set and straightening tool are installed to the stations on roll forming machine .Length cutting die is assembled to cutting unit. SET-UP TIME: From 30 minutes-60 minutes

OPTIONAL FEATURES

• Power Transmission : Gear-reducers for every stations connected to each other in line shaft
• Production speed: 120 meter/min.
• Coil width: 300 mm (max.)
• Material: Painted coil
• Material thickness: max. 2.00mm (galvanize)
• Marking pattern as per customer demand
• Tailored line for M profile ( outer Wall insulation system) ,PVC reinforcement profile for windows
• MOTORIZED marking unit
• ROTARY PUNCH/PRES  for punching with motorized/non-motorized
• Roll form Machine: 14 station standard(conventional ) or more
• CASSETTE (Kombi-QUICK CHANGE )
• DUPLEX Mills for automatic width and height adjustment of profiles