Production Line - Architrave & Plaster Stop

GENERAL FEATURES

• Angle beads /Corner beads are used on the corner of walls. Angle beads inside the plaster on corners enable rigidity, straightness and long lifetime for Wall corners.
• PLASTER STOP BEADS are used for the finishing and reinforcing of plaster edges. They provide a true straight line and protect the plaster layer.
• ARCHITRAVE BEADS gives a channel gap between different wall finish and ceiling, door, panel, window details.
• CONTROL JOINT BEADS are designed to deal with normal initial stucco shrinkage during the hydrating and curing stage of the Portland cement stucco coats.
• The profiles produced by Cematek production lines are standard and high quality conforming to  performance values specified on international standards EN 13658-1 and EN13658-2

APPLICATIONS

• Expanded mesh angle beads
• Plaster stop beads
• Architrave beads
• Architrave beads with double sided mesh

STANDARD FEATURES

• Production speed:21 meter/min. (max.) for Plaster stop beads, Architrave beads ,Architrave beads with double sided mesh depending on mesh sizes and profile dimensions
• Production speed:24 meter/min. (max.) for expanded mesh angle bead depending on wing length and mesh sizes
• Material : Galvanize iron DX51D+Z
• Thickness: 0.30mm-0.50mm

MACHINERY ON THE LINE

• DE-COILER: Single reel, 1.300 mm outside dia. High capacity motorized gear reducer
• SERVOMOTOR: High power and torque value –MITSUBISHI / reputable brand name
• ECCENTRIC PRESS .35t, excellent design –high speed (350 stroke /min.) –made from CEMATEK
• Pneumatic engaged clutch, H type construction constant sstroke-8 slides between ram and structure
• DIES: Made from cold work tool steels 1.2379 ASSAB UDDEHOLM
• ROLLFORM machıne: Standard (conventional) Mill -12 stations
• Shafts made from Nickel steel and supported from both ends.
• Rollers made from Nickel alloyed steel, precisely machined, hardened (55-57 HRC) ,grinded
• Manual Roller change from operator side –setup time 20 minutes
• POWER TRANSMISSION: Lower and upper shafts as well as transmission between stations by DIRECT-GEAR TRAIN
• Electrıc motor-gear reducer: Yılmaz Redüktör brand name, BEARING-SKF/FAG/TIMKEN
• STRAIGHTENER: Straightening tool as per profile geometry
• LENGTH CUTTING: Length cutting unit which is adjustable in different directions.
• Hydraulic cutting (pump from Italy) , Cutting die from cold work tool steel 1.2379 hardened to 60 HRC
• Work-out table: Pneumatic drive, steel welded and painted structure.
• AUTOMATION: A Unique design providing Synchronize operation of the line –MITSUBISHI PLC, SERVOMOTOR &CONTROLLER 
• ELECTRICAL PARTS : MITSUBISHI - SIEMENS - TELEMECHANIQUE
• SET-UP FOR PROFILE MODEL: Punching die (expanded mesh/perforated hole) is fastened to Eccentric press. The forming roller set and straightening tool are installed to the stations on roll forming machine .Length cutting die is assembled to cutting unit.
• SET-UP TIME: From 30 minutes-60 minutes

OPTIONAL FEATURES

• PRODUCTS: Tailored model and sizes  angle bead ,corner bead, plaster stop beads, Architrave beads from Stainless steel
• Corner lath with expended mesh
• PRODUCTION SPEED: 30 meter/min (max.)
• COIL WIDTH: 100 mm (max.)
• THICKNESS: 0.30mm – 1.00mm
• MATERIAL: Stainless steel, aluminum
• PRODUCTION LINE - MACHINERY
• DE-COILER: Double reel, 1.600 mm outside dia. High capacity motorized gear reducer
• ECCENTRIC PRESS: at high punching capacity and table size as per customer demand.
• TAILORED STROKE, AUTOMATIC COIL FEEDING
• DIES: Progressive-tailored design - ROTARY PUNCH systems
• ROLLFORM MACHINE: CASSETTED /RAFTED (COMBI –Quick change) MILLS DUPLEX MILLS with Automatic web & height adjustment
• ROLLERS suited for Aluminum / Stainless Steel
• POWER TRANSMISSION: Main gear reducer connected in-line to sub-reducers at every station
• Length cuttıng: Servomotor drive for cutting unit translation and cutting die motion