Production Line For Automatic Industrial Door Profiles

GENERAL FEATURES

• Profiles made from galvanize iron are used in the construction of automatic doors  in industrial areas and Commercial areas.
• The production line designed and produced by CEMATEK outputs rigid, standard and high quality profiles conforming to dollarpean –International standards.

APPLICATIONS

• Automatic industrial Doors
• Open profiles with  maximum 2.00mm thickness and 190mm coil width allowed up to  14 stations

STANDARD FEATURES

• Production speed : 16 meter/min. (profiles without holes)
• Production speed: 6 meter/min.( profiles with holes)
• Material: Galvanized Iron
• Thickness range:1.00mm-2.00mm
• Material width: 190 mm(max.)

MACHINERY ON THE LINE

Decoiler

• Coil outside diameter: 1.300 mm
• Coil width: 200 mm
• Capacity: 2000 kg
• Motorized

Straightener-Feeder

• Coil width: 300mm (max.)
• Material thicknessı: 1.00 mm-2.00 mm
• 2 each feeding rolls
• 5 each bottom  rolls-4 each top rolls for straightening
• Servomotor feeding-MITSUBISHI

Hydraulic Press

• 10 t capacity –tailoed design by CEMATEK
• Operating pressure 200 bar
• Punching dies: 2 sets for profile models in order to punch at variable pitches. Dies are made from cold work alloyed tool steel hardened to 60-62 HRC
• Rollform Machine  Standard (Conventional) Mill
• Shafts made from Nickel steel and supported from both ends.
• Shaft diameter: 55 mm
• Rollers made from Cold work tool steel , precisely machined, hardened (55-58 HRC) ,grinded
• Roll space : 190 mm( maximum Coil width)
• Manual Roller change from operator side –setup time 60 minutes
• POWER TRANSMISSION: Power is transmitted to electric motor-gear reducer to each reducer on the stations (total 14 reducers) .Power is transmitted from lower shaft to upper shaft by means of gear pairs made from S8620 carburized steel.
• Electrıc motor-gear reducer: YILMAZ REDÜKTÖR brand name
•  BEARING-SKF/FAG/TIMKEN
• STRAIGHTENER: Straightening tool as per profile geometry. Unit equipped with three set of straightening tool.
• LENGTH CUTTING: Length cutting unit which is adjustable in different directions.
• Hydraulic cutting (pump from Italy) , Cutting die from cold work tool steel 1.2379 hardened to 60 HRC . Unit equipped with three set of cutting dies.
• Work-out table: Pneumatic drive, steel welded and painted structure.
• AUTOMATION: A Unique design providing Synchronize operation of the line – MITSUBISHI PLC, SERVOMOTOR & CONTROLLER 
• ELECTRICAL PARTS : MITSUBISHI - SIEMENS - TELEMECHANIQUE
• SET-UP FOR PROFILE MODEL: Punching die fastened to Hydraulic  press. The forming roller machine.
• Length cutting die is assembled to cutting unit.
• SET-UP TIME: From 60minutes -90minutes