Production Line for Gypsumboard Profiles

GENERAL FEATURES

• Metal profiles are used in the construction of ceiling and wall partitions made from gypsumboard.
• Celing profiles; CD, UD Wall  profiles; CW, UW  , STUD-TRACK-MAIN CHANNEL-Furring channel-WALL ANGLE  may be in different models and dimensions depending upon application and market location in the world.
• Production lines for gypsumboard profiles designed and produced by CEMATEK conform the quality requirements of. EN 14195 Standards.

APPLICATIONS

• Ceiling profiles UD,CD
• Wall Profiles UW,CW
• Stud, Track profiles
• Main  channel
• Furring Channel / Omega
• Knurled Furring Channel
• Gypsumboard profiles are made from Galvanized Iron  DX51D+Z  
• CEMATEK designs and produces line as per customer product samples and drawing which would be competitive at her market.

STANDARD FEATURES

• Production speed: 65 meter/min.(without holes), 35m/min. (profiles with holes) )
• Coil width: 197 mm (max.)
• Material :Galvanized Iron DX51D+Z
• Material thickness: 0.30mm-0.60mm

MACHINERY ON THE LINE

• DE-COILER: Single reel, 1.300 mm outside diameter ,capacity -2000kg ,non-motorized brake type
• ROLLFORM machıne: Standard (conventional) Mill -12 stations
• SHAFTS are  made from Nickel steel and supported from both ends.
• Shaft diameter : 40mm
• ROLLERS are  made from Nickel alloyed steel, precisely machined, hardened (55-57 HRC) ,grinded
• Roller sets are included for UD,CD,UW-CW models
• SPACERS: No of necessary spacers ( TUBES)  at different widths for different width and height dimension of  UW-CW profile model is included in the line.
• Manual Roller change from operator side –setup time 45-60 minutes
• POWER TRANSMISSION: Lower and upper shafts as well as transmission between stations by DIRECT-GEAR TRAIN
• Electrıc motor-gear reducer: YILMAZ REDÜKTÖR brand name,
• BEARING-SKF/FAG/TIMKEN
• STRAIGHTENER: Straightening tool as per profile geometry
• FYING SHEAR -LENGTH CUTTING: Length cutting unit which is adjustable in different directions. Cutting unit carriage is driven by servomotor via gear reducer-chain drive through linear rails.
• Length cutting tolerance : +/-3.00mm
• Hydraulic cutting (pump from Italy ) , Cutting die from cold work tool steel 1.2379 hardened to 60 HRC
• Work-out table: Pneumatic drive, steel welded and painted structure.
• AUTOMATION: A Unique design providing Synchronize operation of the line –MITSUBISHI / reputable brand name PLC, SERVOMOTOR &CONTROLLER
• SET-UP FOR PROFILE MODEL: The forming roller set and straightening tool are installed to the stations on roll forming machine .Length cutting die is assembled to cutting unit.
• SET-UP TIME: From 30 minutes-60 minutes

OPTIONAL FEATURES

• Production speed: 120 meter/min.
• Coil width: 300 mm (max.)
• Material: Painted coil
• Material thickness: max. 2.00mm (galvanize)
• Marking pattern as per customer demand
• Tailored line for M profile ( outer Wall insulation system) ,PVC reinforcement profile for windows
• MOTORIZED marking unit
• ROTARY PUNCH/PRES  for punching with motorized/non-motrized
• Rollform Machine : 14 station standard(conventional )
•  CASSETTE (Kombi-QUICK CHANGE )
• DUPLEX Mills for automatic width and height adjustment of profiles
• Power Transmission: Gear-reducers for every stations connectte to each other in line shaft