Cable Management System

GENERAL FEATURES

• Cable Management System covers cable trays, ladders and metal framing systems. Metal framing systems have Plain type( without slot) and slotted type C Channel profiles ;21x41 and 41x41 sizes. Profiles in general are made from Galvanized iron. Thickness range is from 1.50mm to 3.00mm
• CEMATEK design and produces complete rollform line for C Channel profiles both plain type and slotted type

APPLICATIONS

• Plain type Slotted type C Profile
• Metal framing systems for cable Management

 STANDARD FEATURES

• Material thickness:1.50 mm-3.00 mm
• Production speed: 6 - 12 meter/min.
• Material: Galvanized Iron

MACHINERY ON THE LINE

Decoiler

• Coil outside diameter: 1.300 mm
• Coil inside diameter: 480 - 520mm
• Capacity: 2000 kg
• Mechanical mandrel system
• Motorized gear reducer

Straightener&Feeder

• Coil width: 300mm (max.)
• Material thickness: 1.00 mm-3.00 mm
• 2 each feeding rolls
• 5 each lower and 4 each upper rolls for straightening
• Servomotor feeding system

Eccentric press –H type

• Capacity: 50 t
• H type construction .Ram with 8 slide surfaces
• Welded steel struction , accurate machined after stress relieving operation
• 50-70 stroke/minute -20 mm constant stroke
• Pneumatic engaged clutch mechanism.
• Electric motor 7.5 kW
• Punching die set for slotted holes
• Punching die / one set) with 4 punches .Die parts are mad from S1.2379 cold work tool alloyed steel at  60-62 HRC hardness

Roll form Machine

• Type: Conventional (Standard) Mill
• No. of stations: 18
• Shafts made from Nickel steel and supported from both ends.
• Shaft diameter :55 mm
• Rollers made from Cold work tool steel , precisely machined, hardened (55-58 HRC) ,grinded
• Roll space : 190 mm( maximum Coil width)
• Manual Roller change from operator side –setup time 60 minutes
• POWER TRANSMISSION: Power is transmitted to electric motor-gear reducer to each reducer on the stations (total 18reducers) .Power is transmitted from lower shaft to upper shaft by means of gear pairs made from S8620 carburized steel.
• Electrıc motor-gear reducer: YILMAZ REDÜKTÖR brand name.
• Electric motor: 30kW
•  BEARING-SKF/FAG/TIMKEN
• STRAIGHTENER: Straightening tool as per profile geometry. Unit equipped with three set of straightening tool.
• LENGTH CUTTING: Length cutting unit which is adjustable in different directions.
• Hydraulic cutting (pump from Italy ) , Cutting die from cold work tool steel 1,2379 hardened to 60 HRC. Unit equipped with three set of cutting dies.
• Work-out table: Pneumatic drive, steel welded and painted structure.
• AUTOMATION: A Unique design providing Synchronize operation of the line –MITSUBISHI PLC, SERVOMOTOR &CONTROLLER 
• ELECTRICAL PARTS: MITSUBISHI - SIEMENS – TELEMECHANIQUE
• Total electric power:45KW
• SET-UP FOR PROFILE MODEL: Punching die fastened to Eccentric press. The forming rollers are changed from one model (21x41) to another C profile model (41x41).Length cutting die is assembled to cutting unit.
• SET-UP TIME: From 120 minutes