Production Line for Perforated Metal Tiles

GENERAL FEATURES

• Metal ceiling tiles are designed for simple and economic solution. They are mainly used for decoration purposes .They also provides perfect acoustic and lighting systems for an effective  working medium. Ceiling tiles are produced from Black steel, galvanize steel and aluminum.
• Devices such as ventilation, fire-fighting systems, most of which are in attics, are used in order to both improve ambient conditions and to provide life safety. Requirement of access to such devices for the purpose of repair and maintenance is one of the principal ideas that contribute to the creation of Modular Suspended Ceiling Systems.

APPLICATIONS

• Airport—Cinema-Computer Room
• Exhibition Centre-Hospital-Hotel
• Kitchen-Laboratory
• Marine & Offshore
• Office Area-RestauZodiac-Shower Room
• Supermarket-Theatre

Standard Moduler Sizes

• Clip-in and Lay in models 300x300 - 300x600 - 600x600 - 600x1200

MACHINERY ON THE LINE

Decoiler

• Capacity: 5000 kg
• Coil width:750mm
• Hydraulic system
• Motorized gear reducer,

Straightener&Feeder

• Coil width: 750 mm (max.)
• Material thickness: 0.30mm-0.80mm
• 2 each feeding rolls
• 5 each lower and 4 each upper rolls for straightening
• Servomotor feeding system

Eccentric press –H type

• Capacity: 100 t
• H type construction .Ram with 8 slide surfaces
• Welded steel construction , accurate machined after stress relieving operation
• 50-70 stroke/minute -20 mm constant stroke
• Pneumatic engaged clutch mechanism.
• 350 stroke/min.
• Electric motor 15 kW

Punching die set for perforation

• Punching die / one set) with two rows of  punches .Die parts are mad from S1.2379 cold work tool alloyed steel at  60-62 HRC hardness

Length cutting –perforated tiles

• Length cutting unit is equipped to the exit ofeccentric press.

​Transfer Conveyor

• ​​Straigtening :Function is to straighten the perforated tiles.

AUTOMATION

• PLC &electrical components from reputable brand names; Siemens/ Mitsubishi etc.
• Working medium Temperature:  40 degree (max)
• ELECTRICAL SUPPLY: 380 V, 27kW, 3Phase AC